Mulching Plant Tour

About a month ago, I got a chance to tour a recycling plant. This Arlington County municipal recycling plant focuses on recycling yard waste. In the spring, Arlington County has curbside collection of yard waste in paper bags including invasive vines, leaves, dead plants, pine cones, etc. In the fall, Arlington County picks up leaves in paper bags from residents and also from curbside vacuum collection. All year long, Arlington County also picks up brush curbside. All of these waste streams are treated separately at the plant, and the plant also handles dirt and rock excavated during utility work.

The plant manager said he likes to think of the plant as a reutilization plant because something goes in, they process it, and then something goes out. Their operation is really quite impressive, especially when its 2.7 acres total yard size is considered. It is mainly this plant size that limits their ability to accept more waste for processing. Their biggest issue is dirt from pipe breaks etc. that is processed here. They reuse the processed dirt and rock for backfill, but if they can’t find a use for it, they have to dispose of it in a landfill.

The yard waste has to get to 140°F to kill any invasive weeds. Because the plant is located near a residential area, they do not accept food waste because of the odor it produces. They use lime on the yard waste solely for odor control. [Lime the inorganic material, which generally means calcium oxide (CaO) with some calcium hydroxide (Ca(OH)2) not lime the fruit.] With the leaf waste, they achieve a 66% volume reduction to the leaf mulch product. Leaf bag collection mulch is mixed with dirt for final product.

Tub grinder that processes leaf, brush, wood, and spring yard waste

Tub grinder that processes leaf, brush, wood, and spring yard waste

Dirt processing machine that sorts material by size

Dirt processing machine that sorts material by size

Stone crusher machine

Stone crusher machine

Material going into trommel screen for separation. The trommel screen sorts dirt and big aggregate.

Material going into trommel screen for separation. The trommel screen sorts dirt and big aggregate.

Material coming out of trommel screen after separation

Material coming out of trommel screen after separation

As is often the case, fixing a piece of equipment involves a guy standing on the bucket of a front loader using a pole to move things.

As is often the case, fixing a piece of equipment involves a guy standing on the bucket of a front loader using a pole to move things.

Rock and concrete after separation

Rock and concrete after separation

Dirt for separation by size

Dirt for separation by size

Leaf mulch product

Leaf mulch product

Wood mulch product

Wood mulch product

Yard waste mulch product

Yard waste mulch product

The plant uses the product dirt to create this vegetable garden. It had wonderful looking vegetables, and in the past, they have entered the vegetables in the county fair.

The plant uses the product dirt to create this vegetable garden. It had wonderful looking vegetables, and in the past, they have entered the vegetables in the county fair.

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